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304 North Cardinal St.
Dorchester Center, MA 02124
Smart Helmet Battery Solutions | C-Shaped & U-Shaped LiPo Manufacturer
Modern smart helmets for motorcyclists, cyclists, and industrial workers are sophisticated hubs of technology. Integrated with GPS, Bluetooth, 4K cameras, and impact sensors, these devices require a power source that is both lightweight and physically resilient.
To maintain ergonomic balance and user safety, smart helmet batteries must meet stringent requirements:
- High Energy Density: Powering multiple sensors and communication arrays for 8+ hours.
- Ergonomic Integration: Compact, flexible shapes that fit within the helmet’s protective liner.
- Thermal Management: Advanced heat dissipation to ensure wearer comfort and battery stability.
- Crash Safety: Structural integrity to minimize risk during high-impact scenarios.
Batteryswift Innovative “Hollow-Center” Battery Technology
Batteryswift specializes in patented C-shaped and U-shaped pouch LiPo batteries specifically designed for the circular architecture of helmets. Our unique hollow-center design allows for seamless integration into the helmet’s structure, optimizing space without compromising the protective EPS layer.
- Energy Density: Up to 460Wh/L, providing maximum runtime in a minimal footprint.
- Specialized Shapes: C-shaped and U-shaped designs tailored for smart motorcycle and bike helmets.
- Fast Charging: Supports rapid charge protocols to keep users on the move.
- Long Service Life: Maintains performance over 1,000+ charge cycles.
- Bespoke Customization: We offer precise engineering based on your helmet’s specific internal dimensions.
Why Choose Batteryswift for Smart Helmets?
Our curved and shaped batteries are more than just power cells; they are engineered for impact protection. By distributing the battery mass evenly and utilizing a flexible pouch architecture, we reduce the risk of localized damage during a crash.
Whether you are developing AR-integrated motorcycle helmets or sensor-heavy industrial safety gear, Batteryswift provides the reliable, high-density energy required for the future of head protection.
Custom C-Shaped LiPo Batteries: Tailored for Circular Wearables
Maximize Your Device’s Potential with C-Shaped Geometry
Traditional rectangular batteries often lead to wasted space in circular or curved terminal devices. Batteryswift’s C-shaped Lithium Polymer series is engineered to bridge this gap, allowing designers to utilize every millimeter of a device’s internal cavity.
Whether you are developing smart motorcycle helmets, AR headsets, or specialized medical wearables, our C-shaped batteries offer the perfect harmony between ergonomic design and high-capacity power.
Technical Capabilities & Specifications
We offer a fully flexible manufacturing process to meet your specific voltage and capacity requirements:
- Flexible Geometry: Custom arc lengths and curvatures to fit your product’s ID (Industrial Design).
- High Voltage Options: $4.2\text{V}$, $4.35\text{V}$, and $4.4\text{V}$ platforms for increased energy density.
- Capacity Range: Scalable solutions from compact wearable sizes to high-capacity industrial units.
- Fast Charging: Optimized for rapid power recovery to keep your users connected.
- Safety & Reliability: Integrated protection circuits and high-precision manufacturing to prevent swelling and ensure long-term stability.
Why Choose Batteryswift C-Shaped Solutions?
- Bespoke Engineering: We don’t just sell batteries; we provide integrated power solutions. Our team can customize dimensions, connector types, and PCM (Protection Circuit Module) configurations.
- Optimized Space Utilization: By curving the battery to follow the device’s frame, you can increase battery capacity by up to 20%–30% compared to using a standard rectangular cell in the same footprint.
- Proven Performance: With over 20 years of R&D, our shaped batteries maintain excellent cycle life and discharge consistency even in demanding environments.
| Model No. | Full Charged Voltage | C-rate | Capacity | Thickness | Width | Length |
| BATFT6029032 | 4.2V | 1C | 280mAh | 6.0mm | 29mm | 32mm |
| BATFT3238030 | 4.2V | 3C | 200mAh | 3.0mm | 28.2mm | 30mm |